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Fuel system stuff


dust

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OK how about a fuel flow sensor in back of the rear seat back support, shorter wire need or does it need to go between pump (suck) and engine??

 

Also, as we are fuel injected, i see no need for a gascolator.

 

And anyone know of a double throw valve that will accept 1/2 inch OD plumbing?

maker wood dust and shavings - foam and fiberglass dust and one day a cozy will pop out, enjoying the build

 

i can be reached at

 

http://www.canardcommunity.com/

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Dear Dust:

 

I'm no expert on firewall aft, so I've asked a few experts and a few builders with fuel injection installations that have given them lots of trouble-free hours.

 

Here is their concensus on the order of components in the fuel-injection system:

 

1. Fuel tank

2. Tank Sump

3. Fuel Valve

4. Gascolator (should be at firewall, trap any dirt before everything downstream)

5. Electric Boost Pump

6. Engine-driven mechanical pump

7. Fuel pressure transducer (Install at the available port on servo)

8. Fuel servo (The servo also has a fine screen to be inspected at annual)

9. Fuel flow transducer (could be before servo)

10. Fuel distribution spider

 

The field was split 50/50 on the order of 4 & 5. Some have said to reverse 4 and 5 so that the boost pump does not suck fuel from the gascolator. If the gascolator gets clogged, it could cause the boost pump to cavitate, which can cause the pump to overheat and fail within minutes if not tens of seconds.

 

As for the fuel valve, there are a number of companies that have dual port valves specifically for fuel return to the supply tank. Andair makes an excellent (but $$$) valve for this purpose. Hexadyne Aviation advertises its Duplex Fuel Control Valve in Sport Aviation and Kitplanes. Or get a valve from any airplane flying a fuel-injected Continental. Alot of the Continental engines have a fuel return line in its fuel injection system. For Lycomings, it depends on the type of fuel servo as to whether or not you need a fuel return line. (But you may be going auto engine conversion?)

 

As for the gascolator, you NEED some type of filter to keep trash out of your fuel system. Yes, sumping the tanks catches alot of the debris. Yes, the tank screens and finger strainers prevent large boulders from getting downstream. But you do need a gascolator or some type of high-flow fuel filter.

 

....Wayne Hicks

Wayne Hicks

Cozy IV Plans #678

http://www.ez.org/pages/waynehicks

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I agree with most of what Wayne says. I would put my water drain in the sump (making sure there is a distinct low spot in the sump to put it in). The fuel is "sucked" out the top of the sump and outlet line cheats 1/4"-1/2" off the bottom. I'm not sure about coarse fllters upstream of the fuel pump. It would have to be pretty damn coarse, and transparent (so I could check it regularly) to suit me. If I had one, I would want inlet pressure at the pump to monitor it's status, and that greatly complicates wiring, instrumentation etc.

 

I have no problem with all return fuel going to the same tank. My design entails both wings gravity feeding into the sump, parallel, checked electric pump/filters drawing from the sump and supplying the rail, return only to the right tank. I would have a Facet pump to transfer from the left tank to the right as required and to ensure late in the flight that every drop of fuel I own is in the "selected" tank. No valves at all for fuel management. I would have maintenance shut-off and perhaps a main shut-off (at sump outlet) that would be electrically closed and fail open.

...Destiny's Plaything...

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<... So how do you measure fuel flow when most of it is returned to the tank whence it came ...>

Your scheme is one alternative (not an attractive one) and Tracy's fuel control is the other. He calculates fuel flow from injector pulse bandwidth and it seems pretty accurate.

...Destiny's Plaything...

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That's true. All automotive applications calculate it that way. You have to know fuel pressure and temperature. From pressure you can get flow and from temp you can get density. Then you know how much fuel is used during each injector fire. If you are carburated, then you have to use a flow sensor, but to be accurate, you still have to adjust for temperature as it effects fuel density.

Mike LaFLeur - Cozy MkIV #1155
N68ML
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  • 3 weeks later...

fuel valve

 

my choice for a valve (double throw, 6 pipes 3 pipes@ 1/2" 3@ 3/8")

 

andair - 450.00

 

wentworth air from a piper as pictured - 50 inc freight

 

Also my buddy, the 25 year aircraft investigator advised me to buy used as they almost never brake, none that he could remember

 

enjoying the build

 

Mike

post-41-141090151886_thumb.jpg

maker wood dust and shavings - foam and fiberglass dust and one day a cozy will pop out, enjoying the build

 

i can be reached at

 

http://www.canardcommunity.com/

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  • 2 weeks later...

OK so i mispoke.

 

The Valve is 3/8 feed and 1/4 return

 

Out of a t360, so it is good to go

 

I believe the next size valve is probably for the 520 or 540 engines

 

the valves come in eithor 1/4 or 1/8 returns, i wouldn't personally use the 1/8

 

enjoy the build

 

Mike

maker wood dust and shavings - foam and fiberglass dust and one day a cozy will pop out, enjoying the build

 

i can be reached at

 

http://www.canardcommunity.com/

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