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Characterising the MK IV

In order to develop the propeller design for a MK IV with retractable undercarriage and an auto engine conversion it is necessary to understand the performance of the stock Cozy MK IV. Once these data are calculated it becomes possible to develop the design so that one is not working in the dark with nothing more than educated guesses.

My first calculations are to bound the equivalent flap plate drag for the stock MK IV. Since the Pilots Operating Handbook (POH) gives the maximum MSL speed of 216 mph at an engine power of 180 HP it is possible to calculate the equivalent flap plate drag. This in simplistic terms is derived from the relationship:

Thrust Power = 1/2 r V3 Afp

Where the thrust power is the engine power multiplied by the propeller efficiency (180 hp x 85%),

r is the air density (1.2 kg m-3), and;

V is the velocity of the aircraft (216 mph).

Re-arranging this equation yields a figure 2.273 ft2 for the equivalent flat plate area. This figure for flat plate area is the worst case scenario since the actual drag is composed of three elements:

  1. Parasitic Drag,
  2. Induced Drag, and;
  3. Slipstream Drag.

When one considers these other drag elements the value of Afp is reduced further. So how does one calculate these figures? I found it possible to calculate the first two elements in terms of the original Afp value. but I could not calculate the value of slipstream drag, at least until I came across Don Bates' "PROPOPT" software.

Using the Bates program it was possible to calculate many of the aircraft parameters using data from the POH. The following data was used for the input data. The five data values with a large number of significant figures were the parameters computed with the IOPT set to 1,3,6,7,10. Notice the ADRAG figure of 2.025. This is the equivalent flat plate drag sought above.

CONTROL 

NPAYOFF 1
IOPT  1, 3, 6, 7, 10
AIRFOIL 2
BLDOP 0
HUBFLG 0
PDES 1
 
 
DESLIM
ABMIN 2.5
AFLIM 60, 120
CLDES 0
DMAX 68.0
RCLM 1800
REDLIM 1, 4
TPMMAX 0.850
WPLIM 400, 950

DESVAR

ADRAG 2.024838915587521
AFDES 72.99692319675239
ALTCRS 0
ALTCLM 0
ALTSRF 0
KS 1
DIAM 64
DREF 64
NB 3
OSWALD 0.851
PCTPWR 100
PITCH 77.97381737009682
REDFAC 1.0
RPMCLM 2248.524322661573
RPMCRS 2700
SFCLM 0
SFCRS 0
SPAN 28
VCLM 96.56951856124394
VCRS 216
WPAYLD 400
WT0 1100

Output data, from the program is given below. Notice how the estimate for climb rate is very close to that indicated by the POH and the estimate for propeller pitch is again close to that indicated by the POH. Clearly the model is achieving good agreement with the practical data.

PROPELLER DESIGN CRUISE PERFORMANCE @ MSL

NUMBER OF BLADES 3
BLADE ACTIVITY FACTOR 73.00
DIAMETER, INCHES 64.00
GEOMETRIC PITCH, IN 77.97
EFFECTIVE PITCH, IN 84.48
ABSOLUTE PITCH, IN 96.36
BLADE ANGLE DEG @75%R 32.58
ALPHA @ 0LL DEG @75%R 3.32
DESIGN LIFT COEF, CL 0.4261
THRUST COEF, CT 0.0667
POWER COEF, CP 0.1056
ADVANCE RATIO, J 1.3200
EFFICIENCY, ETA 0.8336
ETA COMPRESS CORRECT 0.00% 
ETA PROFILE DRAG CORR 0.17%
ETA DIAMETER CORRECT 0.00%
SLIPSTREAM COEF, KS 1.0000
ADRAG, SQ FT 2.0248
GROSS WEIGHT, LB 1500.0 
WPAYLD, LB 400.0
VELOCITY, MPH 216
THRUST, POUNDS 259.79
DRAG, POUNDS 259.79
THRUST HP 149.64
SHAFT HP 179.51
HP AVAILABLE 179.51
PROPELLER RPM 2700.00
ENGINE RPM 2700.00
REDUCT FACTOR 1.0
PARASITE DRAG,LB 241.54
INDUCED DRAG, LB 9.00
SLIPSTREAM DRAG 9.25
SFC, LB/HP/HR 0.54
MILES/GALLON 13.31
FUEL FLOW, GPH 16.23
SOUND SPEED,FPS 1116.45
TIP SPEED, FPS 817.83
TIP MACH NUMBER 73
CAFE CHALLENGE 524970.
 

 

CLIMB PERFORMANCE AT V= 96.57 MPH & MSL

NUMBER OF BLADES 3
BLADE ACTIVITY FACTOR 73.00
DIAMETER, INCHES 64.00
EFFECTIVE PITCH, IN 45.35
BLADE ALPHA DEG @75%R 15.84
BLADE LIFT COEF, CL 1.4383
PROPELLER RPM 2248.52
THRUST COEF, CT  0.1588
POWER COEF, CP 0.1658
ADVANCE RATIO, J 0.7086
EFFICIENCY, ETA 0.6785
ETA COMPRESS CORRECT. 0.00%
ETA PROFILE DRAG CORR 0.02%
ETA DIAMETER CORRECT. 0.00%
ADRAG, SQ FT 2.0248
CLIMB RATE, FPM 1814.95
THRUST, POUNDS 428.92
DRAG, POUNDS 108.57
THRUST HP 110.46
SHAFT HP 162.79
HP AVAILABLE  162.79
ENGINE RPM 2248.52
PARASITE DRAG,LB 48.28
INDUCED DRAG, LB 45.02
SLIPSTREAM DRAG 15.27
GROSS WEIGHT, LB 1500.00
SOUND SPEED,FPS 1116.45
TIP SPEED, FPS 643.68
TIP MACH NUMBER 0.58

The flat plate drag area is now defined as 2.025 ft2 which is a little less than the rudimentary calculation predicted. This was expected since the rudimentary calculation did not take into account the slipstream or induced drag.

Last Updated:    Thursday August 31, 2006

 

 

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