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In order to develop the propeller design for a MK IV with
retractable undercarriage and an auto engine conversion it is necessary to
understand the performance of the stock Cozy MK IV. Once these data are
calculated it becomes possible to develop the design so that one is not working
in the dark with nothing more than educated guesses.
My first calculations are to bound the equivalent flap plate
drag for the stock MK IV. Since the Pilots Operating Handbook (POH) gives the
maximum MSL speed of 216 mph at an engine power of 180 HP it is possible to
calculate the equivalent flap plate drag. This in simplistic terms is derived
from the relationship:
Thrust Power = 1/2 r V3 Afp
Where the thrust power is the engine power multiplied by the
propeller efficiency (180 hp x 85%),
r is the air density
(1.2 kg m-3), and;
V is the velocity of the aircraft (216 mph).
Re-arranging this equation yields a figure 2.273 ft2
for the equivalent flat plate area. This figure for flat plate area is the worst
case scenario since the actual drag is composed of three elements:
- Parasitic Drag,
- Induced Drag, and;
- Slipstream Drag.
When one considers these other drag elements the value of Afp
is reduced further. So how does one calculate these figures? I found it possible
to calculate the first two elements in terms of the original Afp
value. but I could not calculate the value of slipstream drag, at least until I
came across Don Bates' "PROPOPT" software.
Using the Bates program it was possible to calculate
many of the aircraft parameters using data from the POH. The following data was used for the input data. The five data
values with a large number of significant figures were the parameters computed
with the IOPT set to 1,3,6,7,10. Notice the ADRAG figure of 2.025. This is the
equivalent flat plate drag sought above.
|
CONTROL |
| NPAYOFF |
1 |
| IOPT |
1, 3, 6, 7, 10 |
| AIRFOIL |
2 |
| BLDOP |
0 |
| HUBFLG |
0 |
| PDES |
1 |
| |
|
| |
|
|
| DESLIM |
| ABMIN |
2.5 |
| AFLIM |
60, 120 |
| CLDES |
0 |
| DMAX |
68.0 |
| RCLM |
1800 |
| REDLIM |
1, 4 |
| TPMMAX |
0.850 |
| WPLIM |
400, 950 |
|
|
DESVAR |
| ADRAG |
2.024838915587521 |
| AFDES |
72.99692319675239 |
| ALTCRS |
0 |
| ALTCLM |
0 |
| ALTSRF |
0 |
| KS |
1 |
| DIAM |
64 |
| DREF |
64 |
| NB |
3 |
| OSWALD |
0.851 |
| PCTPWR |
100 |
|
| PITCH |
77.97381737009682 |
| REDFAC |
1.0 |
| RPMCLM |
2248.524322661573 |
| RPMCRS |
2700 |
| SFCLM |
0 |
| SFCRS |
0 |
| SPAN |
28 |
| VCLM |
96.56951856124394 |
| VCRS |
216 |
| WPAYLD |
400 |
| WT0 |
1100 |
|
|
Output data, from the program is given below. Notice
how the estimate for climb rate is very close to that indicated by the POH
and the estimate for propeller pitch is again close to that indicated by
the POH. Clearly the model is achieving good agreement with the practical
data.
|
PROPELLER DESIGN CRUISE PERFORMANCE @ MSL |
| NUMBER OF BLADES |
3 |
| BLADE ACTIVITY FACTOR |
73.00 |
| DIAMETER, INCHES |
64.00 |
| GEOMETRIC PITCH, IN |
77.97 |
| EFFECTIVE PITCH, IN |
84.48 |
| ABSOLUTE PITCH, IN |
96.36 |
| BLADE ANGLE DEG @75%R |
32.58 |
| ALPHA @ 0LL DEG @75%R |
3.32 |
| DESIGN LIFT COEF, CL |
0.4261 |
| THRUST COEF, CT |
0.0667 |
| POWER COEF, CP |
0.1056 |
| ADVANCE RATIO, J |
1.3200 |
| EFFICIENCY, ETA |
0.8336 |
| ETA COMPRESS CORRECT |
0.00% |
| ETA PROFILE DRAG CORR |
0.17% |
| ETA DIAMETER CORRECT |
0.00% |
| SLIPSTREAM COEF, KS |
1.0000 |
| ADRAG, SQ FT |
2.0248 |
| GROSS WEIGHT, LB |
1500.0 |
| WPAYLD, LB |
400.0 |
|
| VELOCITY, MPH |
216 |
| THRUST, POUNDS |
259.79 |
| DRAG, POUNDS |
259.79 |
| THRUST HP |
149.64 |
| SHAFT HP |
179.51 |
| HP AVAILABLE |
179.51 |
| PROPELLER RPM |
2700.00 |
| ENGINE RPM |
2700.00 |
| REDUCT FACTOR |
1.0 |
| PARASITE DRAG,LB |
241.54 |
| INDUCED DRAG, LB |
9.00 |
| SLIPSTREAM DRAG |
9.25 |
| SFC, LB/HP/HR |
0.54 |
| MILES/GALLON |
13.31 |
| FUEL FLOW, GPH |
16.23 |
| SOUND SPEED,FPS |
1116.45 |
| TIP SPEED, FPS |
817.83 |
| TIP MACH NUMBER |
73 |
| CAFE CHALLENGE |
524970. |
| |
|
|
|
CLIMB PERFORMANCE AT V= 96.57 MPH & MSL |
| NUMBER OF BLADES |
3 |
| BLADE ACTIVITY FACTOR |
73.00 |
| DIAMETER, INCHES |
64.00 |
| EFFECTIVE PITCH, IN |
45.35 |
| BLADE ALPHA DEG @75%R |
15.84 |
| BLADE LIFT COEF, CL |
1.4383 |
| PROPELLER RPM |
2248.52 |
| THRUST COEF, CT |
0.1588 |
| POWER COEF, CP |
0.1658 |
| ADVANCE RATIO, J |
0.7086 |
| EFFICIENCY, ETA |
0.6785 |
| ETA COMPRESS CORRECT. |
0.00% |
| ETA PROFILE DRAG CORR |
0.02% |
| ETA DIAMETER CORRECT. |
0.00% |
| ADRAG, SQ FT |
2.0248 |
|
| CLIMB RATE, FPM |
1814.95 |
| THRUST, POUNDS |
428.92 |
| DRAG, POUNDS |
108.57 |
| THRUST HP |
110.46 |
| SHAFT HP |
162.79 |
| HP AVAILABLE |
162.79 |
| ENGINE RPM |
2248.52 |
| PARASITE DRAG,LB |
48.28 |
| INDUCED DRAG, LB |
45.02 |
| SLIPSTREAM DRAG |
15.27 |
| GROSS WEIGHT, LB |
1500.00 |
| SOUND SPEED,FPS |
1116.45 |
| TIP SPEED, FPS |
643.68 |
| TIP MACH NUMBER |
0.58 |
|
|
|
The flat plate drag area is now defined as 2.025 ft2
which is a little less than the rudimentary calculation predicted. This
was expected since the rudimentary calculation did not take into account
the slipstream or induced drag.
Last Updated:
Thursday August 31, 2006 |